PLA/PMMA Reactive Blending in the Presence of MgO as an Exchange Reaction Catalyst

To address the limitations of poly (lactic acid) (PLA), it was blended with poly (methyl methacrylate) (PMMA) as a toughening component, using MgO nanoparticles (NPs, 0.075–0.15 wt%) as a catalyst. SEM pictures confirmed the good miscibility of the blends. Mechanical tests showed a slight decrease in elastic modulus and tensile strength for the PLA/PMMA125 sample containing 0.125% MgO. Yet, elongation at break rose by over 60% and impact strength increased by over 400% compared to pure PLA. Also, MgO facilitated the shifting of the glass transition temperature (Tg) of both polymers in DSC curves. Additionally, the absence of cold crystallization in PLA, coupled with reductions in its melting temperature (Tm) and crystallinity, were identified as critical factors contributing to improved miscibility within the reactive blend. Melt flow index (MFI) evaluation indicated a decrease in viscosity, while water contact angle measurements revealed an increase in polar groups on the surfaces of the MgO-containing samples. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses confirmed the effective distribution and dispersion of NPs throughout the blend, along with a significant decrease in crystallinity. Moreover, DFT calculations were performed to better understand the role of MgO in the reaction. The findings offered key insights into the reaction mechanism, confirming that MgO plays a crucial role in facilitating the transesterification between PLA and PMMA. These findings underscore the enhanced performance of exchange reactions between the active groups of both polymers in the presence of MgO, leading to the formation of PLA-PMMA copolymers with superior miscibility and mechanical properties. Finally, a cell culture assay confirmed the blend’s non-toxicity, showing its versatile potential.