Optimising production efficiency: Managing flexibility in Industry 4.0 systems via simulation

The digital transformation, propelled by Industry 4.0, is essential for businesses to adapt to evolving market demands and sustainability pressures. This study addresses the need for improved plant optimisation by enhancing machinery and workstations through advanced digital modelling. Using the Tecnomatix Plant Simulation environment, we developed a simulation platform to assess the feasibility of a flexible production system. The model, based on a validated case study, demonstrated a 15% improvement in system performance by incorporating varying levels of machine flexibility. This improvement highlights the importance of designing production systems that can adapt to changing requirements efficiently. The study shows how increased flexibility in manufacturing environments can enhance operational efficiency and machine utilisation across different scenarios.