Numerical simulation and analytical modeling of the thermal behavior of single- and double-sided cooled power modules

This article presents the detailed thermal analysis and modeling of multichip power modules (PMs). For the first time, a fair thermal comparison between the widespread single-sided cooled (SSC) technology and the innovative double-sided cooled (DSC) one is presented. The latter solution emerges among all packaging techniques due to its improved electrical performances and mechanical reliability. The investigation is carried out using 3-D finite-element method thermal simulations automated by an in-house routine. The PMs under test are thoroughly studied in a wide range of boundary conditions (BCs) in order to support the choice of an appropriate cooling strategy and the comprehension of the heat spreading (HS) effect occurring in such domains. In addition, attention is paid to dynamic behavior. Thermal modeling strategies are then proposed and discussed. As the main finding, no relevant thermal discrepancies were observed in the two PM technologies. In most of the BCs, the SSC PM enjoys an enhanced HS effect leading to a better thermal behavior with respect to the DSC counterpart, the adoption of which is justified only in the presence of excellent cooling systems.