Photo-fermentative hydrogen production from cheese whey: engineering of a mixed culture process in a semi-continuous, tubular photo-bioreactor

This work approaches the engineering of photo fermentative hydrogen production from cheese whey, for the scale-up of photo-bioreactors. Firstly, a brief review has been performed to identify the optimal reactor configuration as well as the main literature lacks. Results of the review analysis suggest that tubular photobioreactors are effective for the photo fermentation process. On the other hand, one of the main drawbacks to the scale-up of the proposed systems is the wide use of pure cultures, which requires aseptic environments and carefully controlled conditions. Based on the critical evaluation of the state of the art, a semi-continuous tubular photobioreactor, performing mixed culture hydrogen production from cheese whey, under unsterile conditions, was started up. Due to the lack of studies in this field, the case study was developed to provide a methodology for the reactor start-up, which represents the most critical phase of its operation. Preliminary tests were performed to choose the optimal operating conditions. To assess the effectiveness of cheese whey, results were compared to those obtained from a glucose based synthetic substrate, under steady state conditions. Experimental outcomes showed that the optimal Hydraulic Retention Time was 2 days and the most appropriate recirculation/pumping system consisted of an intermittent peristaltic pump. The semi-continuous feeding of cheese whey resulted in 87 mL/L d of hydrogen, which was similar to the productivity obtained under glucose feeding. The characterization of the residual organic content further indicated the possible accumulation of polyhydroxyalcanohates, which was estimated to constitute about the 40% of the total residual COD. These results further addressed the identification of key points to be better investigated to promote the effective photo fermentation scale-up for cheese whey valorization, such as the enhancement of the illumination conditions as well as the search for strategies to improve the uniform exposure of microbial cells to light.