Coupled kinetic and hydrodynamic model for a carbonator reactor of calcium looping process: Sulfur dioxide effect

The application of the calcium looping (CaL) process for CO2 capture has gained recognition as a highly efficient technology in mitigating greenhouse gases emission. In this study, by considering the characteristics of the adsorbent and the hydrodynamics of the fluidized bed in the fast fluidization regime, a fractal-like random pore kinetic model and a 1D hydrodynamic model were combined together. In order to validate the kinetic model, experimental carbonation data obtained from a lab-scale fluidized bed reactor under realistic operational condition and in the absence/presence of SO2 gas were used. The results demonstrated a satisfactory agreement between the model and experimental data, as indicated by the maximum absolute error of 1.23% and 1.78% in the absence and presence of SO2, respectively. Based on sensitivity analysis, the efficiency of the carbonator reactor was found to be predominantly affected by the solid inventory in the bed and the gas inlet velocity. Also, the results of this analysis indicate that in the presence of SO2, a higher make-up flow rate leads to a more pronounced enhancement in the efficiency of the carbonator reactor, as compared to the absence of SO2 in the reaction environment. Results of modelling indicated that the presence of SO2 necessitated a 36.5-fold increase in the minimum-required make-up flow to attain comparable efficiency obtained in the condition of the absence of SO2. Furthermore, the results of modelling as a function of number of cycles demonstrated a substantial decline in the efficiency of the carbonator reactor, which in the absence of SO2, the efficiency decreased from 68.13% to 18.81%, while in the presence of SO2, it decreased from 45.53% to 4.75% over 100 sequential cycles.