A practical guide to mitigate edge fracture instability in sheared polymer melts

The measurement of nonlinear shear response of viscoelastic materials is often hindered by edge fracture instabilities. The phenomenon was first addressed theoretically by Tanner and Keentok and ever since has attracted the interest of experimentalists and theorists alike. Despite progress, accounting for or mitigating edge fracture remains a challenge, in particular when dealing with strongly viscoelastic materials such as entangled polymer melts. Here, we present and compare different experimental attempts to delay edge fracture in a cone-and-plate (CP) geometry, including the use of an immiscible fluid bath around the sample (that reduces the stress and interfacial gradients in comparison with the sample/air interface), a cone-partitioned plate (CPP) fixture, and an outer collar attached to the sample's edge (in a CP or CPP fixture). Focusing on the torque signal, we find that the combination of CPP and collar provides the best results. This may indeed help measuring highly elastic materials over an extended range of shear rates and, importantly, contribute to reliably measuring the normal stress coefficients in a cone-partitioned plate tool. It is, therefore, hoped that this simple idea will be further pursued in the direction of improving our current rheometric capabilities.