Modeling cross-flow ultrafiltration of permeable particle dispersions

Cross-flow ultrafiltration is a pressure-driven separation and enrichment process of small colloidal particles where a colloidal feed dispersion is continuously pumped through a membrane pipe permeable to the solvent only. We present a semi-analytic modified boundary layer approximation (mBLA) method for calculating the inhomogeneous concentration-polarization (CP) layer of particles near the membrane and the dispersion flow in a cross-flow filtration setup with a hollow fiber membrane. Conditions are established for which unwarranted axial flow and permeate flow reversal are excluded, and non-monotonic CP profiles are observed. The permeate flux is linked to the particle concentration on the membrane wall using the Darcy-Starling expression invoking axially varying osmotic and trans-membrane pressures. Results are discussed for dispersions of hard spheres serving as a reference system and for solvent-permeable particles mimicking non-ionic microgels. Accurate analytic expressions are employed for the concentration and solvent permeability dependent dispersion viscosity and gradient diffusion coefficient entering into the effective Stokes flow and advection-diffusion equations. We show that the mBLA concentration and flow profiles are in quantitative agreement with results by a finite element method. The mBLA results are compared with predictions by an earlier CP layer similarity solution, showing the higher precision of the former method.